A 100% embroidered patch is completely covered with threads, with no visible twill background. This results in a more intricate and heavier design, making it best suited for jackets, rather than lighter fabrics like shirts.

Designs with fine details or small lettering that may not translate well in embroidery, woven patches are a viable option. These patches are made by interweaving threads onto a fabric backing, resulting in a dense and detailed construction. Ideal for complex designs, woven patches effectively showcase small details.

Printed patches offer vibrant and highly detailed designs with virtually unlimited color options, they can recreate realistic, photographic-like images. Ideal for designs with intricate details, pictures, and text that traditional embroidery and woven patches cannot achieve.

The standard size for patches and allows for more embroidery detail due to its size, but the ultimate choice depends on personal preference or state laws.

*Recommended Size - The most commonly used size for patches, which accommodates less embroidery detail due to its size. However, the final decision is based on personal preference or compliance with state laws.

The preferred size for some organizations, which offers less embroidery detail due to its size. Ultimately, the choice depends on personal preference or compliance with state laws.